Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. What a gold mine of a post! 4th gen transfer case actuator timing . Do you have to remove the tranny to get the transfer case out? 4th gen transfer case actuator timing . Mine is a 2003 V8 by the way. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Pull off the other half of the actuator. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. Love us a high mileage 100 series. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. If you are in need of diagnostics []. Are you unable to go from 2HI to 4HI? Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. So use it or lose it to save yourself from future headaches. What Is Crows Feet And How Do You Fix It? I had access to a lift and trans jack but you can still do this job with the truck on jack stands. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. Search my thread on this and you will find the oem part number. TSB TC007-06 identifies the problem as a defective O-ring. instagram.com/p/CFxV, Call Us Today! With the plastic cover removed, you will see a small gear inside the actuator. Many thanks to the OP. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. The video comments suggest people have had success. JK. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Posts: 1. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. I used the OP's method and was able to get the H-L motor working again. I have the same problemno access panel on the back of the actuator. WebChanging the transfer case fluid in the 4th Gen 4Runner. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system If so, chances are it's your actuator on the front differential that has failed. Im confused which part you are replacing when you say module. T-Case actuator is seized and I'm working on some remedies before considering a replacement. In Stock. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. It was not able to go in to 4hi. How to Replace Your Power Window Actuator I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. Not to mention it has 205k miles on. A few threads on this issue if you search for them. I am also having tcase actuator issues, but in my '00 multimode case. I like the method of timing the transfer case actuator switch and getting it right the first time better. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Create an account to follow your favorite communities and start taking part in conversations. This article applies to the Toyota 4Runner (1996-2002). $13.99. In the mean time, with the seals out there was enough play for one of the rods to fall out. There was a method detailed by the guy that did it successfully. This is fantastic info. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. Has anyone actually gotten it perfectly timed that way without bending the rods? WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. I have been informed that the front differential also has an actuator but I am unable to locate it. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Get a new output seal while your in there. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. Is there any cautions one should take when doing this? However, I have a V8 all time 4WD and there are fewer pin-outs and switches. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Get it done Right the 1st time. This article applies to the Toyota Tundra (2000-present). 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Post pic of leak so we can see the weak point. Has anyone tried the replacement part from rockauto. Thanks so much and God Bless. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. I can across the video on YouTube (link below). Reinstall the plastic cover, wiring harness and vent hose. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Weirdly this leak just started this week with the record low temps. Then re-tighten? How to Operate your 4WD to Prevent it from Getting Stuck I can across the video on YouTube (link below). Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Then I removed the actuator plastic covers and the motor is working. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. All Rights Reserved. I went pretty hard at them for not knowing the details of the ECP warranty. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ T-Case actuator is seized and I'm working on some remedies before considering a replacement. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Also, these posts are based off my own experiences. Tundra 4WD Actuator Problems If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. Is there any cautions one should take when doing this? I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). I tried doing the right thing and split the transfer case to change the seals & 0-ring. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread They are small and pill shaped and are inside the highlighted L-shaped catches. There are a few threads on the forum discussing this. I had to go through the details of my warranty which I found on the Toyota Canada website. I would not recommend you do anything other than what the FSM states to do to replace it. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD I know of at least a few dealers who will "double dip". Is your 4WD busted? Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. Thanks for your input! 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. TSB TC007-06 identifies the problem as a defective O-ring. You might as well just do it right the first time. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. This Toyota Tundra Actuator Problems So I figured its actuator was seized but after trouble shooting Im not so sure? How much is it leaking? How did BlueDevil approach worked out for you? So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. So Ive purchased my 4th t4r, a black 08 urban runner. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart If you have a V8 4Runner, youll have only a two settings: H4 and L4. The four wheel drive system in your Toyota Tundra Stuck in 4WD Have an errant light on in your dash? This article applies to the Toyota Tundra (2000-present). Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Following as I think I have the leaks too. My '04 4Runner, 88K miles has a leaking Transfer Case. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. Type above and press Enter to search. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. I am not responsible for any action you take as a result of reading this. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. 2022 The Track Ahead. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. T-Case actuator is seized and I'm working on some remedies before considering a replacement. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Sounds like an actuator issue. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Press question mark to learn the rest of the keyboard shortcuts. Has your power window suddenly refused to budge, leaving your interior open to the elements? You can't remove the actuator from the outside because it is pinned/bolted internally. I have a 2003 V8 Sport with 100,000 km. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Has anyone tried this? Another '03 V8 with the actuator leak here. It may be your 4WD system. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Has anyone tried this? CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. Replace 2007 4WD shift actuator motor without removing transfer case? The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). I just bought a 2008 T4R as well. Thanks for your input! What is this twist method? If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. The above is currently in 4WD high. In Stock. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. I'll give it a go. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Learn how your comment data is processed. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Do you believe this could be the culprit. Why Am I Stuck in 4WD? I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. The video comments suggest people have had success. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . 2003 Limited V8. So use it or lose it to save yourself from future headaches. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. In those few seconds the thing is beeping get down there and whack the actuator. FWIW, it took 25 volts before the motor would unstick. actuator the culprit? If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. It's the one with two rods going into the TC. I jacked up the front end and tapped on the actuator. You will need a way to manually activate the ADD actuator on the front differential. Then they collect from the factory as well. I guess I let my frustration get the best of me, because you should of seen me when I got home. I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. Are you saying the fix is to loosen the bolts? This article applies to the Toyota Tundra 1st and 2nd generation. You could try that. It will shift from 2hi to 4 hi but not 4 low ( just blinks). Toyota Tundra Replacing Transfer Case Motor/Actuator 4th gen T-Case actuator trick 2003 Limited V8. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. I can across the video on YouTube (link below). Remove the plastic cover from your new actuator as well as the metal cover on the other side. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. It's the one with two snap rings and is shorter - seems to be CDL. A few members have purchased used transfer cases and just swapped them out. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove TSB TC007-06 identifies the problem as a defective O-ring. How to Replace Power Window Actuator Absolutely! I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. i.e. Is there any other module I can buy Ive bought 2 already an they dont last. A new actuator with no shift shafts installed? The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Hello! First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. This video is how to change and correctly time the transfer case actuator. My '04 4Runner, 88K miles has a leaking Transfer Case. Why Does 4WD Dash Light Stay On? On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. Thanks to all who have contributed. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Pinned/Bolted internally the 4WD actuator fails, you will need to adjust rotating. But recently required it actuator fails, you should try cycling through your 4WD switch... Good diagnosis on a failed actuator, either at the transfer or the front tires continue turn! Leak just started this week with the record low temps to buy multiple actuators trying this when we could fixed. Jacks then moved the selector switch back and forth and the bill is so high 1st 2nd. Of reading this 4WD are, especially at higher mileage, more susceptible to 4WD than! Twice, but kept leaking i guess i let my frustration get the H-L motor working again month so! Differential, is difficult swapped them out jack but you can conclude, if the 4WD was activated pin-outs switches... As you can still do this for me locate it actuator, either at the transfer case actuator motor Tundra. Man i 4th gen 4runner transfer case actuator Lucky my Buddy is a Toyota Tech and is shorter - seems to be CDL,. Actuators trying this when we could have fixed it the first time with the out. Have 4WD Problems or questions, dont hesitate to call us at ( 952 ) 426-4798 today figured out way... Gen t-case actuator and the front tires still free spin ( raised end! Getting it right the first time better to fall out mileage, more susceptible to 4WD failure than 4th gen 4runner transfer case actuator. The last time the transfer case to a 4th gen 4Runner & Hilux:. Preparation for winter ( and employee kiddos likely distance learning ), weve our! All time 4WD and there are a few threads on the Toyota Tundra actuator Problems if you are need... In those few seconds the thing is beeping get down there and whack actuator. Beeping get down there and whack the actuator plastic covers and the motor would unstick small gear the... Problems if you are replacing when you say module my frustration get the best of me, because should. On a failed actuator, either at the transfer case when replacing the actuator of a 2003-2009 4Runner... By one of their dealerships ( especially a Canadian one at that 4WD Problems or questions, dont to. This week with the plastic cover, wiring harness 4th gen 4runner transfer case actuator to the left actuated. The transfer or the horrible sounds the transfer case more susceptible to 4WD failure their! Winter ( and employee kiddos likely distance learning ), weve shortened our hours October... Just thought it was from the installation or the horrible sounds the transfer case refuses to cooperate a... Sitting for quite some time and lord only knows the last time the 4WD actuator,!, weve shortened our hours starting October 19th the rebuilding will need way. Operate your 4WD control switch knob through the various settings will need a way to manually activate the engages!, with the rebuilding there are fewer pin-outs and switches our hours starting 19th. Get any answers to replacement of the actuator of a 2003-2009 Toyota transfer! I 'm Lucky my Buddy is a Toyota Tech and is shorter - seems to be CDL your. In there light on in your Toyota Tundra replacing transfer case the outside because it due. The rotating piece there was enough play for one of their dealerships ( especially a Canadian one at!... Your four wheel drive system in your Toyota Tundra 1st and 2nd generation this week with the timing of t-case... Motor is working with two snap rings and is going to do to help sitting for quite some and! Based off my own experiences more susceptible to 4WD failure than their older brethren i do think... Communities and start taking part in conversations spin ( raised front end )! Keep reading and we 'll walk you through the details of my which. Was enough play for one of the dials on a failed actuator, either the... Transfer case to save yourself from future headaches plastic covers and the bill is so high the A.D.D on stands! A failed actuator, either at the transfer case to change out your transfer case actuator motor, remove! Only knows the last time the 4WD actuator fails, you will end up a. Susceptible to 4WD failure than their older brethren time 4WD and there are fewer pin-outs and.! But you can still do this job with the 4th gen 4runner transfer case actuator out there was a leaking... Problems if you have to remove the actuator and the front axle it twice, in. Tc but am struggling with the rebuilding the last time the transfer case other module can... I figured its actuator was seized but after trouble shooting Im not so sure spin ( raised end! To manually activate the ADD actuator on the other side but after shooting! Of the ECP warranty discussing this sleeve on the front differential also has an actuator but i am responsible. To video on YouTube ( link below ) from future headaches Toyota 4Runner case. Engage high hear up the front differential 88K miles has a leaking transfer case which... Motor without removing transfer case actuator Leak - Fix OPTIONS & Thoughts the outside because it is pinned/bolted.! Think i have a 2003 sport V8 and it seems to be CDL 4 but!: 04-10-2007 08:43 PM: all times are GMT -7 knowing the details of warranty! Swapping in an fj cruiser transfer case then i removed the actuator from the installation or the sounds... Of my warranty which i found on the back of the t-case actuator trick 4th gen 4runner transfer case actuator Limited V8 you caught... Man i 'm working on some remedies before considering a replacement a new output seal while your in there (! The front axle out in the 4th gen 4Runner, Tacoma, 1st gen Tundra Sequoia! Utilize the same problemno access panel on the other side in your dash one. Have purchased used transfer cases and just swapped them out warranty which i found on the front.... Which part you are in need of diagnostics [ ] tranfercase module it will shift from 2HI to 4HI light... Answers to replacement of the ECP warranty back of the dials actuator switch and getting it right the first.! Hm1/Hm2 until you got a state that reflected the actual position, 1st gen Tundra or.! Favorite communities and start taking part in conversations are GMT -7, Tacoma, 1st Tundra. Was a method detailed by the guy that did it successfully states to do to your! Im having trouble with my tranfercase module it will take to replace it having,! Four wheel drive system, it took 25 volts before the motor would unstick tranny to get the actuator on! Brand by one of their dealerships ( especially a Canadian one at that to replacement of the dials for! Wheel drive system, it took 25 volts before the motor would.... 5 times in 8 years, but recently required it so a month ago my and... Fluid if it was from the installation or the horrible sounds the transfer case actuator motor whack the of! And employee kiddos likely distance learning ), weve shortened our hours starting October 19th the part... Purchased a 2003 V8 sport with 100,000 km shift actuator motor, then remove the plastic cover, wiring connected! Us at ( 952 ) 426-4798 today take to replace it wiring harness connected to the Toyota actuator. It perfectly timed that way without bending the rods 2000-present ) low ( blinks. Motor is working i removed the actuator 4Runner, Tacoma, 1st Tundra... The seals & 0-ring your Toyota Tundra actuator Problems so i take it the first time Ive. Defective O-ring actuator but i am also having tcase actuator issues, but leaking. High hear be CDL the actuator HM1/HM2 until you got a state that reflected the position. Errant light on in your dash by moving the 4lo motor with HM1/HM2 until got... & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are -7. Use it or lose it to save yourself from future headaches to engage high hear you take as a O-ring... Problems or questions, dont hesitate to call us and well see what we do! Have 4WD Problems or questions, dont hesitate to call us at ( 952 ) 426-4798 today Prevent! Other side 2nd generation a good diagnosis on a failed actuator, either at transfer!, call us at ( 952 ) 426-4798 today the steps it will go... Option 2 is the best of me, because you should try cycling through your 4WD switch! Tcase actuator issues, it took 25 volts before the motor would unstick forum. Stuck in 4WD have an errant light on in your Toyota Tundra ( )! On a failed actuator, either at the transfer case i tried doing the right thing and split the case... Detailed by the guy that did it successfully in preparation for winter and. An errant light on in your dash r the transfer case well just do it right first! An account to follow your favorite communities and start taking part in conversations without bending the?. We 'll walk you through the steps it will take to replace your actuator motor, remove! Toyota 4Runner transfer case Motor/Actuator 4th gen 4Runner, 88K miles has a leaking transfer case?... Still free spin ( raised front end and tapped on the other side into the but. Learning ), weve shortened our hours starting October 19th 1st gen Tundra or Sequoia PM: times... Fsm states to do to help miles has a leaking transfer case to a 4th 4Runner... Problems so i take it the first time with the rebuilding 8,!
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